Cutting-Edge MEP Solutions for the Food Industry
Food production facilities require strict environmental control, reliable electrical infrastructure, efficient fire safety, and smart automation to ensure hygiene, energy efficiency, and operational reliability. Saudi ProTech, a leading MEP contractor in Saudi Arabia, was awarded the MEP contract for Al Jounah Factory, a 24,000 m² four-story sweets production facility in Industrial Area 1, Jeddah.
Completed between 2016-2019, this project involved the design, supply, installation, and commissioning of a chilled water system (1,800 TR), glycol chiller for process cooling, fire protection, BMS automation, and electrical infrastructure, ensuring efficient production, energy savings, and compliance with food industry standards.
Project Overview
Project Details
- Project Name: Al Jounah Factory
- Location: Jeddah 1, Saudi Arabia
- Year: 2016-2019
- Owner: Al Jounah Sweets
- Project Status: Handed Over
- Scope of Work:
- HVAC Chilled Water System Supply & Installation
- Glycol Chiller System for Process Cooling
- Fire Fighting & Fire Alarm System Implementation
- Electrical & Lighting System Installation
- Plumbing & Drainage System Setup
- Building Management System (BMS) Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Delivering an advanced HVAC chilled water system for maintaining strict temperature conditions in food processing.
- Installing a glycol chiller system for process cooling to meet food production requirements.
- Ensuring fire protection compliance through automatic sprinkler and FM200 systems.
- Providing an optimized electrical system for energy-efficient power distribution.
- Automating HVAC and lighting operations using a Building Management System (BMS).
Project Challenges
- Maintaining strict temperature and humidity control in food processing zones.
- Ensuring fire safety compliance with food industry fire codes.
- Optimizing electrical load management for a high-energy facility.
- Implementing a scalable MEP system for future expansions.
Scope of Work: MEP Implementation
1. HVAC System: Industrial Chilled Water & Air Distribution
A. Chilled Water System Installation
- 6 high-capacity chillers (300 TR each) totaling 1,800 TR cooling power.
- 6 primary pumps & 4 secondary variable-speed pumps for efficient cooling circulation.
- Air separator and chilled water piping network with food-grade insulation inside the plant.
- 35 AHUs (Air Handling Units) & 76 FCUs (Fan Coil Units) for air distribution.
B. Fabric Ductwork for Food Industry
- Installed specialized fabric ducts for improved airflow and hygiene compliance.
Key Benefits:
Precise Temperature Control: Maintains strict cooling requirements for food processing.
Energy-Efficient Cooling: Reduces power consumption with variable-speed pumps.
Hygienic Air Distribution: Fabric ductwork prevents dust accumulation.
2. Glycol Chiller System: Process Cooling for Food Production
A glycol chiller system was installed to support the cooling needs of production machinery.
A. Glycol Chiller Installation
- Installed industrial-grade glycol chiller with pumps for process cooling.
- Integrated temperature monitoring sensors for precise cooling regulation.
Key Benefits:
Efficient Cooling for Production Lines: Keeps equipment at optimal temperatures.
Energy Optimization: Glycol system enhances cooling efficiency.
Reliable Process Control: Ensures product consistency and quality.
3. Fire Fighting System: Full Fire Protection Compliance
A comprehensive fire suppression system was installed for factory-wide safety.
A. Fire Suppression Equipment Installation
- 750 automatic sprinklers for total facility coverage.
- 60 Fire Hose Cabinets (FHCs) for manual firefighting.
- 1000 GPM fire pump for high-pressure water supply.
- FM200 suppression system for critical processing areas.
Key Benefits:
Full Fire Code Compliance: Meets Saudi Civil Defense regulations.
Automated Fire Protection: Sprinklers and FM200 system reduce risk.
Rapid Emergency Response: FHCs and extinguishers enhance safety.
4. Electrical System: Smart Power Distribution & Lighting
A. Power Supply & Distribution
- Installed main electrical panels for HVAC, lighting, and production.
- Integrated power monitoring systems for efficiency.
B. Smart Lighting System Installation
- Installed high-efficiency LED lighting fixtures throughout the facility.
- Integrated BMS-controlled lighting for energy savings.
Key Benefits:
Reliable & Safe Electrical Infrastructure: Prevents downtime.
Energy Optimization: Smart lighting reduces operational costs.
Improved Facility Safety: Meets food industry standards.
5. Fire Alarm System: Intelligent Fire Detection
A. Addressable Fire Alarm System Implementation
- 600 addressable detectors installed for real-time fire detection.
- Emergency alarm panels integrated with facility security.
Key Benefits:
Automated Fire Alerts: Provides immediate fire detection response.
Compliance with Safety Regulations: Meets industry fire safety codes.
6. Plumbing & Drainage System: Water Supply & Waste Management
A. Plumbing & Drainage Implementation
- Installed water supply pipelines for production and hygiene use.
- Wastewater drainage system installed for food processing discharge.
Key Benefits:
Hygienic Water Supply: Supports food-grade water requirements.
Efficient Wastewater Management: Prevents contamination risks.
7. Building Management System (BMS): Smart Automation
A Building Management System (BMS) was installed to automate HVAC and lighting operations.
A. BMS System Installation
- Automated HVAC and lighting control for energy efficiency.
- Remote monitoring and fault detection for predictive maintenance.
Key Benefits:
Smart Energy Management: Reduces unnecessary energy consumption.
Automated Facility Operations: Enhances efficiency and reliability.
Testing, Commissioning & Handover
Saudi ProTech conducted extensive testing & commissioning to ensure full system functionality.
A. HVAC & Chiller System Testing
- Verified cooling efficiency & temperature regulation.
B. Fire Protection & Alarm System Validation
- Fire drill simulations conducted for safety compliance.
C. Electrical Load Testing
- Load balancing tests conducted for stable power supply.
Successfully handed over a fully operational and certified MEP system to Al Jounah Factory.
Conclusion: A Benchmark in Industrial MEP Excellence
The Al Jounah Factory MEP Project showcases Saudi ProTech’s ability to deliver scalable, high-performance, and fully compliant industrial MEP solutions.
📞 Contact us today for turnkey MEP solutions for your food production or industrial facility!
