Expert HVAC contracting company in Jeddah
The food processing industry requires strict environmental control to maintain product quality, comply with hygiene standards, and optimize operational efficiency. Saudi ProTech, a leading HVAC contracting company in Jeddah, specializes in designing and building high-performance cooling and ventilation systems for food production facilities.
One of our notable projects, ALMARAI LUSINE 4B, involved a complete HVAC and BMS installation for a food industry plant in Jeddah. The project was completed in 2011 and successfully handed over, ensuring temperature and humidity control, energy efficiency, and seamless automation through a centralized Building Management System (BMS).
Project Overview
Project Details
- Project Name: ALMARAI LUSINE 4B
- Location: Jeddah 1, Saudi Arabia
- Year: 2011
- Owner: ALMARAI
- Project Status: Handed Over
- Scope of Work: Design & Build of HVAC & BMS
Project Objectives
For ALMARAI LUSINE 4B, Saudi ProTech was responsible for:
- Designing and building a high-performance HVAC system for food processing and storage.
- Ensuring precise control over dry bulb temperature and humidity in different zones.
- Installing a centralized BMS to monitor and optimize system performance.
- Balancing air pressure and airflow to maintain optimal air movement.
- Testing and commissioning the complete system to ensure seamless operation.
Project Challenges
- Ensuring consistent cooling and humidity levels across multiple zones.
- Meeting food safety and hygiene requirements with air filtration and sterilization.
- Optimizing airflow and pressure control for efficient air movement.
- Integrating chillers, pumps, AHUs, FCUs, and ductwork into a centralized control system.
Scope of Work: HVAC & BMS System Installation
1. HVAC System Design & Installation
A. Engineering & Custom System Design
Our engineers conducted a detailed assessment of the facility’s cooling and ventilation needs. The design process included:
- Zone-wise cooling analysis to ensure uniform temperature distribution.
- Energy-efficient system modeling to minimize operational costs.
- Integration with architectural plans to optimize space utilization.
B. Chillers Installation
We installed two (2) 400 TR chillers, providing high-capacity cooling for food production.
- Key Benefits:
- Ensures consistent product cooling to maintain food quality.
- Reduces energy consumption with high-efficiency compressors.
- Supports uninterrupted 24/7 operation in a demanding production environment.
C. Pumps & Water Circulation System
- Three (3) pumps were installed to ensure steady water circulation through the cooling system.
- Benefits:
- Stable chilled water distribution for maximum cooling efficiency.
- Optimized energy use, reducing overall system load.
D. Air Handling Units (AHUs) & Fan Coil Units (FCUs)
- Six (6) AHUs equipped with food-grade filters and UV lamps were installed to maintain sterile air circulation.
- Six (6) FCUs were placed in critical areas to provide localized cooling.
Key Benefits:
- Hygienic Air Distribution: Eliminates airborne contaminants and prevents cross-contamination.
- Humidity Regulation: Maintains precise relative humidity levels to protect food products.
- Zone-Based Cooling: Different production areas receive customized airflow based on their cooling needs.
E. Spiral Double-Wall Ductwork System
We installed a spiral double-wall ductwork system for efficient and insulated air distribution.
Benefits:
- Energy-Efficient Airflow: Reduces cooling loss and enhances overall performance.
- Enhanced Durability: Built to withstand high operational loads.
- Uniform Cooling: Provides consistent air circulation across all facility zones.
2. Building Management System (BMS) Integration
A state-of-the-art BMS was installed to monitor, control, and optimize the entire HVAC system.
A. BMS Features & Setup
- Centralized Control Room: Operators can monitor real-time system performance.
- Smart Alerts & Notifications: The system detects and alerts any deviations.
- Automated Adjustments: Energy-saving automation reduces power consumption.
B. Benefits of BMS Implementation
- Improved Operational Efficiency: Centralized automation allows seamless adjustments.
- Predictive Maintenance: Early fault detection prevents costly breakdowns.
- Energy Optimization: Reduces excess power consumption while maintaining cooling efficiency.
3. Testing, Commissioning & Air Balancing
Once the HVAC and BMS installations were completed, our team conducted comprehensive system testing to ensure optimal performance.
A. Water & Air Balancing
- Water Balancing: Ensured equal water distribution across chillers, pumps, and AHUs.
- Air Balancing: Adjusted airflow and pressure for all zones to maintain stability.
Benefits:
- Uniform cooling distribution throughout the facility.
- Optimal air pressure to prevent unwanted air leakage.
- Energy savings by minimizing resistance in airflow and water movement.
B. Final System Commissioning
- Temperature & Humidity Calibration: Verified precision control for each zone.
- BMS Integration Validation: Ensured real-time monitoring and automation worked seamlessly.
- Client Training & Handover: Provided ALMARAI’s team with operational guidelines and maintenance procedures.
Key Benefits of the ALMARAI LUSINE 4B HVAC & BMS Project
1. Industry-Specific Environmental Control
- Precise temperature & humidity control for food production areas.
- Food-grade air filtration & UV sterilization prevent contamination.
2. Energy Efficiency & Cost Savings
- Efficient chiller and pump installation reduces power consumption.
- Automated BMS adjustments optimize HVAC performance and lower costs.
3. Reliability & Operational Efficiency
- 24/7 system monitoring through centralized BMS.
- Proactive maintenance alerts reduce unexpected downtime.
4. Improved Air Quality & Hygiene
- Sterile air distribution with food-grade filters & UV lamps.
- Prevention of microbial contamination in food processing zones.
Conclusion: Setting a New Standard for HVAC Contracting in Jeddah
Saudi ProTech’s work on ALMARAI LUSINE 4B showcases our expertise in HVAC and BMS design and build for the food processing industry in Jeddah. By implementing state-of-the-art cooling technology, precise environmental controls, and smart automation, we ensured that ALMARAI’s facility operates at peak efficiency while maintaining the highest food safety standards.
Looking for Expert HVAC Contracting in Jeddah?
Saudi ProTech specializes in custom HVAC & BMS solutions for industrial and commercial applications. If your facility requires energy-efficient cooling, air filtration, and automated climate control, contact us today for expert consultation and customized solutions.
📞 Call us now to discuss your project needs and discover why we are Jeddah’s trusted HVAC contracting company.
