Industrial Civil & Utility Solutions in Saudi Arabia
Industrial production facilities require robust infrastructure and efficient utility systems to ensure smooth operations and regulatory compliance. Saudi ProTech, a leading industrial civil and MEP contractor in Saudi Arabia, was entrusted with the civil and production utility works for the Arabian Chemical Co. (ACC) Factory in Jeddah.
Completed in 2015, this project, owned by Juffali ACC & DOW and managed by ENOIA as the consultant, involved the design and execution of civil works and production utilities to support chemical manufacturing operations. The project focused on building a strong foundation, optimizing plant utilities, and ensuring smooth production processes while adhering to industry safety and environmental standards.
Project Overview
Project Details
- Project Name: Arabian Chemical Co. (ACC) Factory
- Location: Jeddah 1, Saudi Arabia
- Year: 2015
- Owner: Juffali ACC & DOW
- Consultant: ENOIA
- Project Status: Handed Over
- Scope of Work:
- Civil Works (Infrastructure, Structural Work & Site Preparation)
- Production Utilities (Process Piping, Water Supply, Compressed Air, Waste Management)
Project Objectives
Saudi ProTech was responsible for:
- Constructing civil infrastructure to support chemical production operations.
- Designing and installing production utilities for process fluid handling, water supply, and compressed air systems.
- Ensuring environmental compliance in waste management and industrial drainage.
- Integrating safety and efficiency into plant utility systems.
Project Challenges
- Meeting high safety and environmental standards for a chemical production facility.
- Coordinating civil works and production utilities for seamless plant operations.
- Optimizing resource usage while maintaining system efficiency.
- Ensuring long-term durability of infrastructure and utilities under industrial conditions.
Scope of Work: Civil & Production Utilities Implementation
1. Civil Works: Infrastructure Development & Site Preparation
A solid infrastructure is the backbone of any industrial plant. Saudi ProTech executed comprehensive civil construction to provide a strong foundation for the Arabian Chemical Co. (ACC) Factory.
A. Structural & Foundation Works
- Constructed reinforced concrete foundations for production equipment.
- Built industrial-grade flooring to withstand chemical exposure and heavy loads.
- Developed steel structural supports for equipment installation.
B. Site Preparation & Drainage Systems
- Leveled and compacted the site for stable ground conditions.
- Installed stormwater drainage to prevent water accumulation.
- Implemented chemical waste drainage systems to ensure regulatory compliance.
Key Benefits:
– Strong Infrastructure: Ensures long-term stability of the plant.
– Environmental Safety: Proper drainage prevents chemical spills and contamination.
– Optimized Site Layout: Designed for smooth production workflow.
2. Production Utilities: Process & Support Systems
Efficient utilities are essential for chemical manufacturing. Saudi ProTech designed and installed high-performance production utilities to support plant operations.
A. Process Piping & Fluid Handling Systems
- Installed chemical-resistant piping networks for transporting raw materials and products.
- Designed high-pressure and low-pressure pipelines for different manufacturing processes.
- Implemented leak-proof piping connections to enhance safety.
B. Compressed Air Systems
- Installed industrial air compressors to supply pressurized air for production.
- Designed compressed air distribution networks with energy-saving regulators.
C. Water Supply & Wastewater Management
- Provided dedicated water supply lines for chemical processing.
- Installed filtration and treatment systems to meet industrial water quality standards.
- Integrated wastewater management solutions to comply with environmental laws.
Key Benefits:
– Reliable Utility Supply: Ensures continuous production operations.
– Energy Efficiency: Optimized compressed air systems reduce power consumption.
– Environmental Compliance: Proper waste management meets Saudi regulatory standards.
Testing, Commissioning & Handover
Once civil works and production utilities were installed, our team conducted a detailed testing and commissioning process to validate system functionality.
A. Civil Works Inspection
- Checked foundation integrity and structural stability.
- Assessed industrial flooring resistance to chemical exposure.
B. Production Utilities Testing
- Flow rate and pressure testing for process piping systems.
- Leak detection and safety inspections for all utility networks.
- Calibration of compressed air systems for energy-efficient performance.
– Successfully handed over a fully operational factory infrastructure and utility system to Arabian Chemical Co. (ACC).
Key Benefits of the Arabian Chemical Co. (ACC) Factory Project
1. Robust Industrial Infrastructure
- Reinforced foundation and structural works support heavy industrial operations.
- Chemical-resistant flooring and drainage systems enhance plant durability.
2. Efficient & Safe Production Utilities
- Optimized process piping and compressed air systems improve efficiency.
- Environmental-friendly wastewater treatment ensures compliance.
3. Energy-Efficient Utility Management
- Advanced air compression and distribution networks reduce power usage.
- Leak-proof piping and fluid handling systems minimize waste.
4. Compliance with Safety & Environmental Standards
- Chemical waste management and drainage systems protect the environment.
- Fire-resistant civil works enhance workplace safety.
Conclusion: A Benchmark in Civil & Production Utility Solutions
The Arabian Chemical Co. (ACC) Factory Project in Jeddah highlights Saudi ProTech’s expertise in delivering top-tier civil construction and industrial utility solutions. By integrating strong infrastructure, reliable process utilities, and efficient energy management, we ensured that ACC operates at peak performance while adhering to the highest safety and environmental standards.
Looking for Industrial Civil & Utility Solutions in Saudi Arabia?
Saudi ProTech specializes in customized civil works, production utilities, and industrial infrastructure projects for chemical plants, manufacturing facilities, and industrial warehouses.
📞 Contact us today to discuss your project needs and discover how we can enhance your facility with cutting-edge civil and production utility solutions.
