Advanced MEP Solutions for Industrial Manufacturing
Industrial manufacturing facilities require precise environmental control, robust fire safety, efficient power distribution, and security systems to ensure seamless operations, worker safety, and regulatory compliance. Saudi ProTech, a leading MEP contractor in Saudi Arabia, successfully completed the Fine Tools Factory MEP Project in Jeddah 3, providing HVAC, electrical, fire protection, fire alarm, CCTV, and plumbing solutions.
Completed between 2016-2017 under Saudi Brother Co. as the owner and KSBUREAU as the consultant, this project delivered energy-efficient, high-performance, and safety-compliant MEP installations to support Fine Tools Factory’s operations.
Project Overview
Project Details
- Project Name: Fine Tools Factory
- Location: Jeddah 3, Saudi Arabia
- Year: 2016-2017
- Owner: Saudi Brother Co.
- Consultant: KSBUREAU
- Project Status: Handed Over
- Scope of Work:
- HVAC System Supply & Installation
- Fire Fighting & Fire Alarm Systems
- Electrical Works & Power Distribution
- CCTV Security System Installation
- Plumbing System Supply & Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Installing a high-efficiency HVAC system to maintain temperature control.
- Enhancing fire safety measures through fire suppression and alarm systems.
- Providing stable and safe electrical infrastructure for smooth factory operations.
- Ensuring security monitoring with an advanced CCTV system.
- Developing a plumbing system to support industrial operations.
- Commissioning and testing for optimal performance.
Project Challenges
- Integrating multiple MEP systems while ensuring energy efficiency.
- Ensuring fire safety compliance with Saudi Arabian regulations.
- Coordinating HVAC and ventilation for optimal cooling across factory zones.
- Installing an advanced electrical system for load balancing and safety.
Scope of Work: MEP Implementation
1. HVAC System: Industrial Cooling & Air Distribution
Maintaining optimal air temperature and ventilation is critical for manufacturing environments.
A. HVAC Design & Engineering
- Thermal load analysis to determine optimal cooling solutions.
- Zone-based cooling strategy for effective air distribution.
B. HVAC Equipment Installation
- 11 package units (25 TR each) for large-scale cooling.
- 38 split duct units for localized temperature control.
Key Benefits:
Temperature Stability: Ensures comfort and safety in the factory.
Energy-Efficient Cooling: Reduces operational costs.
Improved Ventilation: Prevents overheating and maintains air quality.
2. Fire Fighting System: Industrial Fire Protection
Fire safety is a critical component of any industrial facility. Saudi ProTech provided a comprehensive fire suppression system for the Fine Tools Factory.
A. Fire Suppression Equipment
- 448 automatic sprinklers strategically installed.
- 12 fire hose reels (FHRs) for quick fire response.
- 63 fire extinguishers placed throughout the facility.
- 750 GPM fire pump for high-pressure firefighting.
- FM200 system installed for sensitive areas.
Key Benefits:
Fire Safety Compliance: Meets Saudi Arabian fire protection standards.
Rapid Fire Response: Minimizes damage and risk to personnel.
Automated Fire Suppression: Provides 24/7 protection.
3. Electrical System: Power Distribution & Load Management
Industrial plants require stable and secure power distribution to prevent disruptions.
A. Electrical System Installation
- Indoor and outdoor lighting systems installed for full facility coverage.
- Automatic Transfer Switch (ATS) for emergency backup power.
- Cable laying and structured power distribution for heavy-duty operations.
Key Benefits:
Reliable Power Supply: Prevents downtime in manufacturing.
Smart Load Management: Ensures balanced energy consumption.
Emergency Backup System: Maintains operations during power failures.
4. Fire Alarm System: Automated Detection & Alerts
A fully addressable fire alarm system was installed to detect fire hazards in real time.
A. Fire Alarm Components
- Smoke and heat detectors in all key factory zones.
- Centralized fire alarm control panel for monitoring and response.
- Emergency notification system for rapid evacuation.
Key Benefits:
Real-Time Monitoring: Immediate alerts to prevent fire escalation.
Smart Automation: Integrated with fire suppression system.
Enhanced Safety Compliance: Ensures full regulatory compliance.
5. CCTV System: Industrial Security & Monitoring
To enhance security and surveillance, Saudi ProTech installed CCTV systems across indoor and outdoor areas.
A. Security Camera Installation
- High-resolution indoor and outdoor cameras for 24/7 monitoring.
- Remote access integration for real-time surveillance.
Key Benefits:
Enhanced Facility Security: Prevents unauthorized access.
Improved Incident Response: Provides recorded footage for review.
Remote Monitoring: Factory managers can monitor operations off-site.
6. Plumbing System: Water Supply & Drainage
Saudi ProTech designed and installed a reliable water distribution and drainage system for factory operations.
A. Plumbing Works Implementation
- Water supply lines for industrial and employee usage.
- Drainage system for waste and chemical disposal.
- Leak-proof piping installation for long-term durability.
Key Benefits:
Sustainable Water Management: Reduces waste and improves efficiency.
Industrial Drainage Compliance: Ensures environmental safety.
Reliable Water Supply: Supports factory hygiene and production.
Testing, Commissioning & Handover
After installation, Saudi ProTech conducted thorough testing and commissioning to ensure system reliability and compliance.
A. HVAC System Testing
- Verified cooling performance and airflow distribution.
- Optimized thermostat settings for energy savings.
B. Fire Safety System Commissioning
- Simulated fire emergency drills to test suppression response.
- Checked fire alarm notifications and alerts for accuracy.
C. Electrical & Plumbing Validation
- Load testing and circuit protection ensured electrical system stability.
- Water pressure and drainage flow tests confirmed leak-free plumbing.
Successfully handed over a fully operational and compliant facility to Fine Tools Factory.
Key Benefits of the Fine Tools Factory MEP Project
1. Efficient Climate Control & Ventilation
- HVAC cooling system stabilizes factory temperatures for optimal operations.
2. Advanced Fire Safety & Protection
- Firefighting & fire alarm systems ensure proactive fire response.
3. Reliable Electrical & Security Infrastructure
- Stable power distribution and CCTV monitoring enhance security and efficiency.
4. Compliance with Industrial Safety Standards
- All installations adhere to Saudi Arabian industrial safety regulations.
Conclusion: A Benchmark in Industrial MEP Excellence
The Fine Tools Factory MEP Project in Jeddah demonstrates Saudi ProTech’s ability to deliver efficient, safe, and energy-optimized MEP solutions for industrial manufacturing.
📞 Contact us today for turnkey MEP solutions in HVAC, electrical, fire safety, security, and plumbing tailored to your facility’s needs!
