HVAC and BMS Solutions for Food Processing in Saudi Arabia
LUSINE PLANT 3, operated by Almarai, is a large-scale food processing facility that needed an advanced climate control system to support strict food safety standards. Saudi ProTech, a trusted provider of HVAC and BMS solutions for food processing in Saudi Arabia, was commissioned to design and build both the HVAC and BMS systems tailored for food industry requirements.
The challenge was to deliver consistent temperature and humidity control across multiple production zones, while improving energy efficiency and operational automation. Our smart climate control solution ensured seamless integration between mechanical systems and intelligent monitoring tools.
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Comprehensive HVAC & BMS Solutions for LUSINE PLANT 3
1. High-Precision HVAC System for Food Processing
Food production facilities like LUSINE require reliable and hygienic air management. Saudi ProTech deployed a custom-engineered HVAC solution including:
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Five (5) industrial chillers – 500 TR each for large-scale cooling.
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Five (5) high-efficiency pumps – Ensuring continuous chilled water distribution.
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Nineteen (19) AHUs & twelve (12) FCUs – For zoned temperature control and energy balance.
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Food-grade air filters and UV lamps – To eliminate microbial and airborne contaminants.
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Spiral double-wall ductwork – For efficient and insulated air distribution.
These elements work in harmony to deliver stable temperatures, clean air, and proper humidity—essential for food quality and employee safety.
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2. Building Management System (BMS) for Smart Factory Control
Saudi ProTech’s BMS integration acted as the brain of the operation, automating control over every critical climate component:
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Real-time HVAC control based on data from sensors across the facility.
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Automated temperature & humidity adjustments per zone.
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System alerts & alarms to notify management of fluctuations or faults.
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Remote monitoring from a centralized control room.
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Energy tracking dashboards for consumption analysis and sustainability reporting.
This advanced BMS ensures production areas stay within strict thresholds, while minimizing energy waste.
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Key Benefits of Saudi ProTech’s HVAC & BMS Solutions
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Stable Temperature Control – Maintains ideal cooling for sensitive food production zones.
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Clean & Hygienic Air Quality – Eliminates contaminants through filtration and UV treatment.
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Smart Energy Management – Reduces electricity usage with intelligent automation.
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Centralized Monitoring & Control – Enhances operational decision-making with real-time visibility.
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Regulatory Compliance – Aligns with Saudi and international food safety standards.
Overcoming Challenges with Tailored Engineering
Challenge 1: Strict Temperature & Humidity Zoning
Solution: Zoned HVAC control via BMS, adjusting each section independently based on activity levels.
Challenge 2: Energy Efficiency Without Compromising Performance
Solution: High-efficiency chillers paired with BMS energy tracking for optimized load distribution.
Challenge 3: Seamless Centralized Control
Solution: BMS interface connected to sensors, actuators, and servers for real-time environmental automation.
Elevating Food Safety Through Smart Climate Control
By providing LUSINE PLANT 3 with advanced HVAC and BMS technologies, Saudi ProTech helped Almarai maintain the highest standards in food safety, hygiene, and operational efficiency. Our experience in HVAC and automation systems for the food sector enables us to deliver dependable results in complex environments.
For similar industrial projects, explore our full MEP services catalog and learn how we support diverse sectors across Saudi Arabia.
Contact Saudi ProTech for Expert HVAC & BMS Integration
If you’re planning a food processing facility or upgrading your climate systems, trust the experts at Saudi ProTech. As a top provider of HVAC and BMS solutions for food processing in Saudi Arabia, we deliver safe, efficient, and compliant solutions.
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