Enhancing Manufacturing Efficiency with Advanced Cooling & Power Solutions
Food production facilities require precise temperature control, efficient energy management, and reliable electrical systems to maintain high production standards, product quality, and energy efficiency. Saudi ProTech, a leading industrial MEP contractor in Saudi Arabia, was awarded the chilled water and electrical system installation for Memories Biscuit Factory in Jeddah.
Completed in 2018 under Dallah Trading as the main contractor, this project focused on integrating a high-capacity chilled water system and an optimized electrical infrastructure, ensuring consistent cooling, stable power supply, and compliance with food industry regulations.
Project Overview
Project Details
- Project Name: Memories Biscuit Factory
- Location: Jeddah 1, Saudi Arabia
- Year: 2018
- Owner: National Biscuits Co. (NBCC)
- Main Contractor: Dallah Trading
- Project Status: Handed Over
- Scope of Work:
- Chilled Water System Design, Supply & Installation
- Electrical System Supply & Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Implementing an advanced chilled water system to maintain consistent cooling.
- Ensuring efficient power distribution to support HVAC, lighting, and production operations.
- Optimizing energy efficiency while maintaining stable production conditions.
- Delivering a reliable and compliant MEP solution for a food manufacturing facility.
Project Challenges
- Maintaining strict temperature control for food safety and production efficiency.
- Integrating chilled water loops with minimal disruption to existing infrastructure.
- Ensuring stable electrical power supply to prevent manufacturing downtime.
- Complying with food industry standards for cooling and energy management.
Scope of Work: Chilled Water & Electrical Implementation
1. Chilled Water System: Industrial Cooling & Process Optimization
A. Chilled Water System Design & Engineering
- Conducted heat load analysis to determine optimal cooling requirements.
- Designed primary and secondary chilled water loops for even cooling distribution.
- Integrated automated temperature control for real-time cooling adjustments.
B. Chilled Water Equipment Installation
- Installed high-efficiency industrial chillers for continuous cooling.
- Installed chilled water pumps and distribution piping for optimal flow.
- Implemented air-cooled heat exchangers for improved energy efficiency.
Key Benefits:
Consistent Temperature Control: Prevents overheating in production areas.
Energy-Efficient Cooling: Reduces power consumption through optimized performance.
Compliant with Food Safety Regulations: Ensures stable product storage and processing.
2. Electrical System: Power Distribution & Load Management
A. Electrical Infrastructure Installation
- Installed main electrical panels and sub-distribution boards for reliable power management.
- Designed separate circuits for HVAC, lighting, and production equipment.
- Integrated backup power solutions to prevent operational disruptions.
B. Smart Energy Management & Load Balancing
- Installed automatic voltage regulators to prevent fluctuations.
- Implemented power monitoring systems for energy tracking and optimization.
Key Benefits:
Reliable Power Supply: Ensures uninterrupted manufacturing operations.
Optimized Energy Usage: Smart load balancing reduces energy waste.
Safety Compliance: Meets Saudi Arabian industrial electrical standards.
Testing, Commissioning & Handover
Saudi ProTech conducted thorough system testing and commissioning to ensure full functionality and regulatory compliance.
A. Chilled Water System Testing & Optimization
- Verified chiller efficiency and temperature control.
- Ensured optimal chilled water flow rates for uniform cooling.
B. Electrical System Load Testing
- Conducted power load balancing and surge protection tests.
- Verified stable electrical supply across all factory zones.
Successfully handed over a fully operational and optimized facility to NBCC.
Key Benefits of the Memories Biscuit Factory Project
1. Precise Cooling for Food Production
- Consistent chilled water distribution ensures product quality and process stability.
2. Reliable & Efficient Electrical Infrastructure
- Optimized power management prevents system overloads.
3. Energy-Efficient & Cost-Effective Operations
- Smart cooling and electrical systems reduce long-term operational costs.
4. Compliance with Food Industry & Safety Standards
- Meets all Saudi Arabian regulatory requirements for food production facilities.
Conclusion: A Benchmark in Industrial Cooling & Power Management
The Memories Biscuit Factory Chilled Water & Electrical Project in Jeddah showcases Saudi ProTech’s expertise in delivering energy-efficient, compliant, and scalable industrial solutions for food manufacturing facilities.
📞 Contact us today for turnkey MEP solutions tailored to your industrial cooling, electrical, and energy management needs!
