Enhancing Manufacturing Efficiency with Advanced Cooling & Power Solutions
Food production facilities require precise temperature control, efficient energy management, and reliable electrical systems to maintain high production standards, product quality, and energy efficiency. Saudi ProTech, a leading industrialMEP contracting Company In Saudi Arabia , was awarded the chilled water and electrical system installation for Memories Biscuit Factory in Jeddah.
Completed in 2018 under Dallah Trading as the main contractor, this project focused on integrating a high-capacity chilled water system and an optimized electrical infrastructure, ensuring consistent cooling, stable power supply, and compliance with food industry regulations.
Project Overview
Project Details
- Project Name: Memories Biscuit Factory
- Location: Jeddah 1, Saudi Arabia
- Year: 2018
- Owner: National Biscuits Co. (NBCC)
- Main Contractor: Dallah Trading
- Project Status: Handed Over
- Scope of Work:
- Chilled Water System Design, Supply & Installation
- Electrical System Supply & Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Implementing an advanced chilled water system to maintain consistent cooling.
- Ensuring efficient power distribution to support HVAC, lighting, and production operations.
- Optimizing energy efficiency while maintaining stable production conditions.
- Delivering a reliable and compliant MEP solution for a food manufacturing facility.
Project Challenges
- Maintaining strict temperature control for food safety and production efficiency.
- Integrating chilled water loops with minimal disruption to existing infrastructure.
- Ensuring stable electrical power supply to prevent manufacturing downtime.
- Complying with food industry standards for cooling and energy management.
Scope of Work: Chilled Water & Electrical Implementation
1. Chilled Water System: Industrial Cooling & Process Optimization
A. Chilled Water System Design & Engineering
- Conducted heat load analysis to determine optimal cooling requirements.
- Designed primary and secondary chilled water loops for even cooling distribution.
- Integrated automated temperature control for real-time cooling adjustments.
B. Chilled Water Equipment Installation
- Installed high-efficiency industrial chillers for continuous cooling.
- Installed chilled water pumps and distribution piping for optimal flow.
- Implemented air-cooled heat exchangers for improved energy efficiency.
Key Benefits:
Consistent Temperature Control: Prevents overheating in production areas.
Energy-Efficient Cooling: Reduces power consumption through optimized performance.
Compliant with Food Safety Regulations: Ensures stable product storage and processing.
2. Electrical System: Power Distribution & Load Management
A. Electrical Infrastructure Installation
- Installed main electrical panels and sub-distribution boards for reliable power management.
- Designed separate circuits for HVAC, lighting, and production equipment.
- Integrated backup power solutions to prevent operational disruptions.
B. Smart Energy Management & Load Balancing
- Installed automatic voltage regulators to prevent fluctuations.
- Implemented power monitoring systems for energy tracking and optimization.
Key Benefits:
Reliable Power Supply: Ensures uninterrupted manufacturing operations.
Optimized Energy Usage: Smart load balancing reduces energy waste.
Safety Compliance: Meets Saudi Arabian industrial electrical standards.
Testing, Commissioning & Handover
Saudi ProTech conducted thorough system testing and commissioning to ensure full functionality and regulatory compliance.
A. Chilled Water System Testing & Optimization
- Verified chiller efficiency and temperature control.
- Ensured optimal chilled water flow rates for uniform cooling.
B. Electrical System Load Testing
- Conducted power load balancing and surge protection tests.
- Verified stable electrical supply across all factory zones.
Successfully handed over a fully operational and optimized facility to NBCC.
Key Benefits of the Memories Biscuit Factory Project
1. Precise Cooling for Food Production
- Consistent chilled water distribution ensures product quality and process stability.
2. Reliable & Efficient Electrical Infrastructure
- Optimized power management prevents system overloads.
3. Energy-Efficient & Cost-Effective Operations
- Smart cooling and electrical systems reduce long-term operational costs.
4. Compliance with Food Industry & Safety Standards
- Meets all Saudi Arabian regulatory requirements for food production facilities.
Conclusion: A Benchmark in Industrial Cooling & Power Management
The Memories Biscuit Factory Chilled Water & Electrical Project in Jeddah showcases Saudi ProTech’s expertise in delivering energy-efficient, compliant, and scalable industrial solutions for food manufacturing facilities.
📞 Contact us today for turnkey MEP solutions tailored to your industrial cooling, electrical, and energy management needs!
