Industrial HVAC & Structural Solutions for Food Manufacturing
Industrial food production facilities require advanced cooling, ventilation, and structural reinforcements to maintain optimal production conditions, energy efficiency, and compliance with food safety standards. Saudi ProTech, a leading MEP and industrial contractor in Saudi Arabia, was responsible for delivering HVAC and steel structure solutions for the National Biscuits Co. NBCC Factory HVAC & Steel Structure Project.
Completed in 2016 under Dallah Trading as the main contractor, this project included the supply and installation of an industrial HVAC system, electrical works, and steel structures, ensuring stable temperature control, efficient power distribution, and reinforced infrastructure to support NBCC’s operations.
Project Overview
Project Details
- Project Name: NBCC Factory
- Location: Jeddah, Saudi Arabia
- Year: 2016
- Owner: National Biscuits Co. (NBCC)
- Main Contractor: Dallah Trading
- Project Status: Handed Over
- Scope of Work:
- HVAC System Supply & Installation
- Electrical System Installation
- Steel Structure Fabrication & Erection
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Designing and installing an energy-efficient HVAC system for food processing and storage.
- Providing reinforced steel structures to support factory expansions and equipment installations.
- Ensuring seamless electrical distribution to power production and HVAC systems.
- Conducting testing & commissioning to guarantee optimal system performance.
Project Challenges
- Maintaining precise temperature control in food production areas.
- Ensuring high durability and load-bearing capacity in steel structures.
- Integrating electrical works for smooth power distribution.
- Optimizing energy efficiency in HVAC operations.
Scope of Work: HVAC, Steel Structure & Electrical Implementation
1. HVAC System: Industrial Cooling & Air Distribution
Food production facilities require consistent cooling and ventilation to maintain product quality and regulatory compliance.
A. HVAC Design & Engineering
- Conducted thermal load calculations to determine the optimal cooling capacity.
- Designed air distribution networks for uniform airflow across production and storage areas.
- Integrated energy-efficient HVAC components to minimize operational costs.
B. HVAC Equipment Installation
- High-Capacity Chillers & Air Handling Units (AHUs): Installed to regulate temperature and air quality.
- Ductwork & Airflow Optimization: Designed for efficient cooling across all factory zones.
- Ventilation System: Implemented fresh air intake and exhaust to maintain air quality.
Key Benefits:
Maintains Stable Production Conditions: Prevents overheating and humidity fluctuations.
Ensures Compliance with Food Safety Standards: Proper air filtration and ventilation reduce contamination risks.
Energy-Efficient Cooling: Reduces electricity consumption while maximizing cooling performance.
2. Steel Structure: Factory Reinforcement & Expansion
Saudi ProTech designed and installed custom steel structures to support heavy-duty factory equipment and structural reinforcements.
A. Steel Structure Fabrication & Installation
- Engineered high-strength steel structures for industrial loads.
- Installed support frameworks for HVAC equipment and production areas.
- Developed roof-mounted steel structures for additional reinforcement.
Key Benefits:
Durable & Load-Bearing: Ensures structural stability for factory operations.
Scalable Design: Supports future expansions and equipment upgrades.
Minimal Maintenance: Corrosion-resistant steel enhances longevity.
3. Electrical System: Power Distribution & Safety
To support HVAC operations and factory equipment, Saudi ProTech installed a comprehensive electrical infrastructure.
A. Electrical Power Supply & Installation
- Installed switchgear and distribution panels to manage power loads efficiently.
- Designed separate power circuits for HVAC, lighting, and production machinery.
- Integrated backup power solutions to prevent downtime.
B. Load Management & Energy Optimization
- Installed automatic voltage regulators to prevent power surges.
- Implemented smart power monitoring systems for energy savings.
Key Benefits:
Stable Power Distribution: Ensures smooth factory operations without disruptions.
Energy Efficiency: Reduces electrical costs with optimized power usage.
Compliance with Safety Standards: Meets Saudi electrical safety codes.
Testing, Commissioning & Handover
After completing HVAC, steel structure, and electrical installations, our team conducted thorough testing and commissioning to ensure system functionality and efficiency.
A. HVAC Performance Testing
- Verified cooling capacity and airflow balance across factory zones.
- Ensured proper humidity control for food production compliance.
B. Electrical System Testing
- Conducted load balancing tests for power distribution optimization.
- Validated backup power integration for continuous operations.
C. Steel Structure Inspection
- Checked load-bearing capacity and durability under factory conditions.
- Conducted corrosion resistance tests for long-term reliability.
Successfully handed over a fully operational and optimized facility to NBCC.
Key Benefits of the NBCC Factory Project
1. Optimized Factory Climate Control
- Precision cooling system maintains stable temperatures for food production.
- Ventilation system ensures proper airflow and air quality compliance.
2. Durable Steel Structure for Industrial Use
- High-strength framework supports heavy equipment and HVAC units.
- Corrosion-resistant materials ensure long-term reliability.
3. Reliable & Safe Electrical Infrastructure
- Smart power management reduces energy waste.
- Backup systems prevent power failures in production.
4. Seamless Execution with Minimal Disruption
- Efficient planning ensured continuous factory operations during installation.
- Compliance with industrial safety standards was maintained throughout the project.
Conclusion: Setting a Benchmark in Food Industry MEP Solutions
The NBCC Factory HVAC & Steel Structure Project in Jeddah showcases Saudi ProTech’s expertise in delivering industrial cooling, electrical, and structural solutions. Our energy-efficient HVAC system, reinforced steel structures, and optimized electrical infrastructure provided NBCC with a future-proof, compliant, and cost-effective manufacturing environment.
Need Expert HVAC, Electrical & Steel Structure Solutions in Saudi Arabia?
Saudi ProTech is a trusted leader in industrial MEP contracting, specializing in customized climate control, power management, and steel structure solutions for food production facilities, factories, and warehouses.
📞 Contact us today to discuss your project needs and discover how we can enhance your facility with cutting-edge HVAC, electrical, and steel structure technology.
