Advanced MEP Solutions for Industrial Manufacturing
Industrial factories require efficient climate control, fire safety, reliable electrical infrastructure, and advanced security systems to maintain seamless operations and regulatory compliance. Saudi ProTech, a leading MEP contractor in Saudi Arabia, was awarded the Saudi Can Factory MEP project to deliver HVAC, electrical, fire safety, and security solutions.
Completed in 2019 under Al-Wajeeh Co. as the main contractor and Abdulaziz A. Bakri as the consultant, this project covered the design, supply, installation, and commissioning of complete MEP systems, ensuring energy-efficient cooling, fire suppression, stable power distribution, and advanced surveillance.
Project Overview
Project Details
- Project Name: Saudi Can Factory
- Location: Jeddah 3, Saudi Arabia
- Year: 2019
- Owner: Saudi Can
- Consultant: Abdulaziz A. Bakri
- Main Contractor: Al-Wajeeh Co.
- Project Status: Handed Over
- Scope of Work:
- HVAC System Supply & Installation
- Fire Fighting System Supply & Installation
- Electrical System Supply & Installation
- Fire Alarm System Implementation
- CCTV Security System Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Installing an advanced HVAC system for efficient temperature control.
- Implementing fire suppression and alarm systems to enhance safety.
- Providing stable power distribution to support factory operations.
- Ensuring 24/7 surveillance and security through a CCTV system.
- Conducting testing & commissioning for a fully operational MEP system.
Project Challenges
- Integrating multiple MEP systems while maintaining energy efficiency.
- Ensuring full fire safety compliance with Saudi Civil Defense regulations.
- Coordinating HVAC and electrical installations to prevent disruptions.
- Optimizing security with advanced surveillance solutions.
Scope of Work: MEP Implementation
1. HVAC System: Energy-Efficient Climate Control
Temperature control is critical for industrial manufacturing. Saudi ProTech installed a high-efficiency VRF system combined with package AC units to ensure optimal air distribution.
A. HVAC Design & Engineering
- Installed VRF (Variable Refrigerant Flow) system for precise climate control.
- Integrated 16 package AC units (36,000 BTU each) to enhance cooling efficiency.
B. Air Distribution & Ventilation
- Designed zoned cooling for different factory sections.
- Installed advanced filtration systems to maintain air quality.
Key Benefits:
Energy Efficiency: Reduces power consumption with VRF technology.
Stable Cooling Performance: Ensures consistent temperature control.
Optimized Ventilation: Maintains indoor air quality and worker comfort.
2. Fire Fighting System: Industrial Fire Protection
A comprehensive fire suppression system was installed to protect the factory and ensure safety compliance.
A. Fire Fighting Equipment Installation
- 910 automatic sprinklers for full factory coverage.
- 13 Fire Hose Cabinets (FHCs) for emergency response.
- 80 fire extinguishers strategically placed throughout the facility.
- 1,000 GPM fire pump for high-pressure firefighting.
- FM200 suppression system for critical equipment areas.
Key Benefits:
Automated Fire Protection: Sprinklers and FM200 system provide 24/7 safety.
Quick Emergency Response: Fire hose cabinets and extinguishers enhance fire control.
Compliance with Saudi Fire Safety Codes: Meets Civil Defense standards.
3. Electrical System: Power Distribution & Load Management
A robust electrical infrastructure was designed to support manufacturing operations, lighting, and HVAC systems.
A. Electrical Power Supply & Installation
- Installed 514 lighting fixtures for factory interior and exterior.
- Installed 3 Ring Main Units (RMUs) for high-voltage distribution.
- Installed 2 Transformers (2,000 KVA each) and 1 Transformer (2,500 KVA).
- Integrated capacitor banks for power factor correction.
- Conducted cable laying for structured power distribution.
Key Benefits:
Reliable Power Supply: Prevents operational disruptions.
Smart Load Management: Ensures stable power distribution.
Energy Optimization: Reduces unnecessary energy waste.
4. Fire Alarm System: Real-Time Fire Detection & Alerts
An addressable fire alarm system was installed to detect fire hazards instantly and enable quick response.
A. Fire Alarm System Components
- Installed 316 addressable fire detectors for smoke and heat detection.
- Integrated alarm control panels for centralized monitoring.
- Installed manual call points and sirens for emergency alerts.
Key Benefits:
Immediate Fire Detection: Reduces potential fire damage.
Automated Alarm Notifications: Enhances emergency response times.
Improved Facility Safety: Ensures compliance with industrial safety codes.
5. CCTV Security System: Surveillance & Monitoring
To enhance security and surveillance, a CCTV system was installed for full factory coverage.
A. CCTV Camera Installation
- Installed indoor and outdoor security cameras for 24/7 monitoring.
- Integrated remote surveillance access for real-time monitoring.
Key Benefits:
Enhanced Security & Safety: Prevents unauthorized access and theft.
Incident Recording & Monitoring: Provides recorded footage for analysis.
Remote Monitoring Capability: Factory management can access security feeds remotely.
Testing, Commissioning & Handover
After completing installations, Saudi ProTech conducted detailed testing and commissioning to ensure optimal performance.
A. HVAC & Electrical System Testing
- Verified cooling performance and HVAC automation.
- Conducted power load testing for stable electricity distribution.
B. Fire Protection & Alarm System Commissioning
- Simulated fire alarm and suppression tests for emergency preparedness.
- Ensured compliance with fire safety standards.
C. CCTV System Validation
- Checked camera resolution and remote access functionality.
- Integrated security feed into the monitoring system.
Successfully handed over a fully functional and compliant MEP system to Saudi Can Factory.
Key Benefits of the Saudi Can Factory Project
1. Optimized Climate Control for Manufacturing
- VRF system provides efficient cooling with reduced energy costs.
2. Comprehensive Fire Safety & Protection
- Fully automated fire suppression and detection system ensures compliance.
3. Reliable & Safe Electrical Infrastructure
- Smart power distribution prevents system overloads.
4. Advanced Security & Surveillance
- CCTV system ensures factory-wide security monitoring.
Conclusion: A Benchmark in Industrial MEP Solutions
The Saudi Can Factory MEP Project in Jeddah highlights Saudi ProTech’s ability to deliver high-performance, energy-efficient, and fully compliant industrial MEP solutions.
📞 Contact us today for turnkey MEP solutions for your industrial facility!
