Precision HVAC & Electrical Solutions for the Pharmaceutical Industry
Pharmaceutical manufacturing facilities require strict environmental control, stable power distribution, and compliance with Good Manufacturing Practices (GMP) to ensure product integrity, sterility, and operational efficiency. Saudi ProTech, a leading industrial MEP contractor in Saudi Arabia, was awarded the HVAC & Electrical works for Tabuk Pharmaceuticals Factory, a project managed by Johnson Control.
Completed in 2015, this project involved high-precision climate control, energy-efficient HVAC systems, and an advanced electrical infrastructure, ensuring regulated temperature, air filtration, and uninterrupted power supply for pharmaceutical production.
Project Overview
Project Details
- Project Name: Tabuk Pharmaceuticals Factory
- Location: Tabuk, Saudi Arabia
- Year: 2015
- Owner: Tabuk Pharmaceuticals
- Main Contractor: Johnson Control
- Project Status: Handed Over
- Scope of Work:
- HVAC System Supply & Installation
- Electrical System Supply & Installation
- Testing & Commissioning
Project Objectives
Saudi ProTech was responsible for:
- Providing a specialized HVAC system designed for pharmaceutical cleanrooms.
- Ensuring precise temperature, humidity, and air quality control to meet GMP standards.
- Installing a stable electrical infrastructure to support HVAC, production lines, and facility operations.
- Delivering energy-efficient and compliant MEP solutions with minimal downtime.
Project Challenges
- Maintaining strict climate control in manufacturing and storage areas.
- Ensuring uninterrupted power supply to prevent production disruptions.
- Meeting pharmaceutical regulatory requirements for cleanroom environments.
- Integrating HVAC and electrical systems with existing infrastructure.
Scope of Work: HVAC & Electrical Implementation
1. HVAC System: Cleanroom Climate Control & Air Filtration
Pharmaceutical manufacturing requires strict control over temperature, humidity, and air cleanliness. Saudi ProTech installed a high-performance HVAC system to maintain these parameters across production and storage areas.
A. HVAC Design & Engineering
- Conducted thermal load calculations for optimal cooling performance.
- Designed air distribution networks for cleanroom and general facility zones.
- Integrated HEPA filtration and humidity control to meet pharmaceutical industry standards.
B. HVAC Equipment Installation
- Installed high-efficiency air handling units (AHUs) for precise airflow control.
- Installed chillers and cleanroom ventilation systems for temperature regulation.
- Implemented positive and negative air pressure control to maintain sterile environments.
Key Benefits:
Strict Temperature & Humidity Control: Ensures stable manufacturing conditions.
Compliant with GMP & WHO Standards: Meets international pharmaceutical production regulations.
Enhanced Air Quality: HEPA filtration eliminates airborne contaminants.
2. Electrical System: Reliable Power Distribution & Load Management
A stable and well-regulated electrical system is essential for pharmaceutical production, as power fluctuations can affect equipment performance and product integrity.
A. Electrical Power Supply & Installation
- Installed main power distribution panels to support HVAC, production lines, and facility lighting.
- Designed dedicated circuits for temperature-sensitive storage areas.
- Integrated emergency backup power solutions to prevent downtime.
B. Smart Load Management & Safety Measures
- Installed automatic voltage regulators to stabilize electrical supply.
- Implemented energy monitoring systems for efficiency optimization.
Key Benefits:
Stable Power Supply: Prevents disruptions in pharmaceutical production.
Optimized Energy Usage: Reduces operational costs through smart load management.
Compliance with Pharmaceutical Standards: Ensures electrical safety in cleanroom environments.
Testing, Commissioning & Handover
After installation, Saudi ProTech conducted rigorous testing and commissioning to ensure compliance with pharmaceutical regulations.
A. HVAC System Validation
- Airflow and temperature testing for cleanroom compliance.
- HEPA filter efficiency validation to confirm air purity levels.
- Humidity and pressure tests for GMP certification.
B. Electrical System Testing
- Load testing for power stability across critical equipment.
- Surge protection and emergency power verification.
Successfully handed over a fully operational, compliant, and energy-efficient system to Tabuk Pharmaceuticals.
Key Benefits of the Tabuk Pharmaceuticals Factory Project
1. Precision-Controlled HVAC System
- Stable climate control ensures product quality and regulatory compliance.
- Advanced filtration and air distribution maintain sterile environments.
2. Reliable & Energy-Efficient Electrical Infrastructure
- Continuous power supply prevents production delays.
- Optimized energy use reduces long-term operational costs.
3. Compliance with Pharmaceutical Industry Standards
- All HVAC and electrical installations meet WHO and GMP guidelines.
4. Seamless Execution & Minimal Disruption
- Project was completed with minimal impact on facility operations.
- Rigorous testing ensured all systems functioned as required.
Conclusion: A Benchmark in Pharmaceutical MEP Solutions
The Tabuk Pharmaceuticals Factory HVAC & Electrical Project highlights Saudi ProTech’s expertise in delivering specialized, compliant, and energy-efficient MEP solutions for pharmaceutical manufacturing facilities.
📞 Contact us today to discuss custom HVAC, electrical, and cleanroom solutions tailored to your pharmaceutical, healthcare, or industrial facility needs!
